- Gearboxes are refurbished irrespective of the make.
- Gearboxes are carefully dismantled using the best-in-class hydraulic press.
- Old oil contaminations and sediments are cleaned using a high-pressure washing machine inside the gear internals are cleaned.
- For hardness and magnaflux NDT, the gears are meticulously checked.
- By using PMM/Profile testers, the gear profiles are measured.
- By using CMM, the casing bores and centre distances are measured.
- The customer is deemed to receive comprehensive inspection reports after a thorough inspection of components to perform a joint inspection.
- After getting the P.O for components replaced, required spares will be manufactured by using state-of-the-art most.
- Modern machinery is used in the manufacturing of spares once after receiving the purchase order for replacement components.
- For other-make gearboxes, the gears are reverse-engineered by measuring profiles. Also, by using the latest technology software, the rating of the gearboxes is improved.
- Reverse engineering is leveraged for gearboxes from other make by measuring profiles. Also, the rating of the gearboxes is further improved by using the latest technology software.
- Whenever required, induction heaters and liquid nitrogen are used when sub-assemblies are being done.
- Several parameters such as Temperature, Noise, Oil Leaks, and Vibration are checked during trial runs and AFIR is prepared.
- Seminars and workshops as required are conducted on the basics of gear and maintenance of gearboxes.
Get in touch with the experts at Genie Global Group today for more information!